Archive for the ‘Technical Analysis’ Category

Formula Aerodynamics

Tuesday, June 1st, 2010

Racing cars used to be about big, fat, slick rubber tires and engine grease. In the last couple of decades, Formula 1 has become all about aerodynamics.

Although wings have been clamped onto Formula 1 cars since the late 1960s, today their development has become a science, the main tool of which is the wind tunnel. All teams now either own or rent wind tunnels, and some teams staff them 24 hours a day, seven days per week.

Principles of Car Aerodynamics

Unlike airplanes wings, which give lift, racing car wings point in the opposite direction to provide downforce. As its name implies, downforce presses the car to the track. This provides extra grip, particularly in cornering.

The Wind Tunnel Craze

To develop the car aerodynamics, teams spend an average of about $50 million to build a wind tunnel at their factory. It is one piece of equipment that separates the big budget teams at the front of the grid from the small budget teams at the back of the grid. As with airplane wind tunnels, a car wind tunnel is a massive tube joined at each end and with fans producing airflow. From an operating room beside the tunnel, a team’s aerodynamics engineers monitor a model of the Formula 1 car and study the computer signals that define the way it reacts. Rather than moving the model – most are half the size of the real car, but some use full-scale models – the wind moves over the car wings as if the car were traveling at a given speed.

The Engineers Behind the Wind

The wind tunnel is the play area of both aerodynamics engineers and specialists in a branch of aerodynamics called computational fluid dynamics. This is a form of computer analysis that uses a computer representation of the effect of the wind on the car. It helps the engineers to see how effective the wings are and where the main areas of turbulence lie. The data is sometimes processed in a supercomputer, also owned by the team.

The engineers snap on wings and other pieces of the chassis to the model car, trying out new designs or refining existing ones. They create a constant supply of changing parts by using a form of three-dimensional computer printing called stereolithography. A designer draws the new part on a computer, then prints it to a machine that uses resin to construct the model part. The resin hardens into a kind of plastic, and the new part is tested in the wind tunnel within hours.

The Final Step, When the Wings Begin to Fly

The aim is to create parts with the most grip and the least amount of drag, or friction, to slow the car. Once the engineers feel that they have the best wing or chassis part they transfer the design to another department of the Formula 1 factory where the actual, real part is made out of carbon fiber at full size for the car. It is then tested on the real car by the test team at a track between races.

And so it goes on forever, as these aerodynamics and computational fluid dynamics engineers – who usually have PhDs and come from the aerospace industry – invent thousands of new parts throughout the season.


A Thing of Beauty

Highly refined aerodynamics are also what make Formula 1 cars beautiful to look at, as their wings and bodywork flow gracefully from front to back. They have even figured in museums and galleries.

Source: about.com

F1 new tires explained

Monday, April 13th, 2009

Green tires

You know what they say (or rather Goodyear said in its ad’s in the 60’s) “Where the rubber meets the road.” And that is indeed one of the most critical interactions in F1. Tires have always played a huge roll in F1, and while some new rules have slightly diminished that importance, the talk in the paddock during practice is always about the tires and how to find more grip.

In the past, teams were free to run whatever brand of tires they wanted, provided the size of the tire meet basic requirements. The start of the modern ‘tire war’ in F1 was in 2001, when Michelin entered F1 to challenge the then monopoly of Bridgestone.

In physics terms, all tires work basically the same. The idea is to create a tire that will have high friction in all directions. You need longitudinal grip (along the direction the tire rolls) for good acceleration and braking, and lateral grip (sideways) for cornering. Your typical street tire accomplishes this through mechanical friction. The more rubber that touches the road, the better as far as grip is concerned. So you may wonder why your street tires have various grooves and slots; the “tread pattern”. The street tire is designed with the voids to channel away water (and snow and mud) from coming between the tread block (the part that touches the road) and the pavement, which helps to avoid hydroplaning. Hydroplaning happens when water builds up between the pavement and the tread block, leading to a loss of traction.

So it should be clear that a racing tire, designed for maximum dry, warm-weather conditions will be a ’slick’ or have no voids (no tread pattern). And in most racing series, this is still the case. However, in F1 the speeds were getting too fast, so the FIA attempted to slow the cars down by mandating that the tires have several grooves molded into them, reducing the effective area of the tire.

We’ve talked before about the aero loads (downforce) that the cars achieve. Ideally, we’d want our wings attached directly to the wheel hubs or suspension, which would then push down only on the tire, and leave the body of the car free to move up and down to absorb bumps. However, due to some spectacular failures of suspension-mounted wings, these were quickly banned and now any aero surface must attach to the body of the car. This means that the downforce pushes the body down, which then compresses the suspension of the car. In order to keep the car from bottoming out, the teams must run a very stiff suspension, which has a travel of only a few inches.

Ideally we’d like to have a softer suspension to deal with bumps on the track, but since that’s not possible, teams turned to tires. You’ll notice that the sidewall of the tire is quite tall in F1. Contrast this to the very short sidewalls on this LMP Porsche in the Le Mans series at right. This is because the tire actually is the majority of the suspension of the car! The tire is designed to deform to absorb bumps and maximize grip. This means that since the tire is also largely the suspension, understanding and having correct tires is critical in F1. Most teams partnered with a tire supplier and designed their cars around getting maximum use out of the tire.

During the tire war from 2001-2006, the tire engineers went nuts. They developed special compounds for each race of the season, sometimes multiple compounds for different air temperatures at the track. The tires are quite sensitive to heat, and need to be at the proper temperature to work. Too hot or too cold and the grip will be less than optimal, and the surface of the tire may start to degrade. You’ll see whenever the cars change tires, the tires are wrapped in special blankets. These are tire warmers that heat up the tires to near track temperature, so when the driver goes back out, there’s at least some heat in the tires.

During this period there were several changes in the tire regulations. For a while, the cars had to qualify and complete the race on a single set of tires. This rule was designed to make the teams run harder tires, which have less grip, and therefore slow the cars down. The result was actually more dangerous, as the drivers would still want to run as soft of tire as possible, even if it meant risking a failure, and eventually this lead to the US-GP debacle in 2005.

Now for 2007, the tire war is officially over, with Bridgestone becoming the sole supplier of tires. Bridgestone has developed five tire compounds that will be used for the entire season, and all teams get identical tires. These compounds range from super-soft to hard. For each track, Bridgestone selects two of these compounds. The harder of the two will be designated the ‘prime’ or ‘hard’ tire for that race, while the softer tire will be referred to as the ‘option’ or ’soft’ for the race. This can be a little confusing in some cases, like Monaco, where Bridgestone brought their super-soft and soft tires, which were then called “soft” and “hard” respectively, for that particular race. The “prime” and “option” terminology is better, and its what most of the teams use.

The rules specifiy that during the race each car must use both types of tire at least once. The option tire is distinguished by a white stripe painted in one of the grooves on the tire. Most teams have said that the option tire tends to be a little faster, but doesn’t last nearly as long. They tend to be good for one or two fast laps, and then begin to degrade. Most teams have found the prime tire to be more consistent over many laps.
Unlike many other forms of motorsports, particularly those that compete on ovals, F1 races are not usually cancelled or stopped due to rain. Hence, Bridgestone also supplies ‘intermediate’ and ‘wet’ tires for non-dry conditions. (At night is a full wet tire).
The intermediates have a shallow tread pattern, and tend to work best on a damp track without standing water or rain. The full wets work quite well in heavy rain and standing water, but on a drying track they can quickly overheat and start shedding chunks of rubber.
The changes in F1 are many, but for Bridgestone, the most significant change is the return of slicks.

Slicks

“Slicks are a big change for Formula One, and it brings the sport back in line with most circuit racing formulae we see around the world,” says Bridgestone Director of Motorsport Tyre Development, Hirohide Hamashima. “A slick has a bigger contact patch than a grooved tyre of the same size and requires a softer tyre compound, so it gives more grip.”

Whilst the tyres give more mechanical grip, the cut in downforce means that the grip provided by the cars being pushed down into the road from their wings is significantly reduced which should mean an overall increase in lap time.

“The new cars, combined with our new tyres, mean that many variables have changed,” says Hamashima, “and learning how to gain the best advantage from these variables will be the challenge of the season.

“The front tyre now has a bigger contact patch relative to the rear tyres. This is because the grooved area on the front tyre took up a larger proportion of the tread area than on the rear tyre, so the removal of the grooves changes the balance.

“On top of this there is the aerodynamics change with a lower and wider front wing, combined with a taller and narrower rear wing, which also moves the balance in the direction of more aerodynamic grip at the front, and less at the rear.”

Source: F1n00b.blogspot.com & F1complete.com




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